Core Competencies & Technology

Our team of engineers and craftsmen know how to design and produce the highest quality and most cost effective machinery available. Our extensive experience in the production of automated assembly and inspection systems over a variety of industries gives Alpha Integration the ability to utilize this core experience to provide innovative solutions in multiple markets including automotive, medical, energy, munitions, and consumer products.

Assembly Machines

  • Synchronous & Asynchronous Process
    High-Speed Assembly
  • Small Parts Assembly
  • Multiple Product Capability
  • Manual Work Cells
  • Assembly Mistake-Proofing (Poka-Yoke)
Material Handling

  • Robotics and Servo Control Integration
  • Gantry Systems
  • Conveyor Systems
  • Rotary Dial Indexers
  • Walking Beam Indexers
  • Part Tracking
  • Tray Loading and Unloading
  • Vision Guided Pick and Place
  • Part Feeding and Packaging
  • Sorting
Dispensing & Sorting

  • Volumetric
  • Weight
  • Coordinated Motion Bead Path
  • Large Bulk Container Management
  • Vibratory
SCADA Systems

  • Incoming Material Lot Control
  • Assembly Birth Certificate
  • SPC Data Collection and Monitoring
  • Traceability
Certification

  • CE Marking
  • CDRH Product Reports
  • FMEA
Testing Equipment

  • Machine Vision Inspection
  • Pressure Decay Leak Test
  • Helium Leak Test
  • Flow Test
  • Electrical Properties
  • Dimensional Gauging
    • Touch Free (Using Lasers and Vision)
    • Physical Inspection (Using LVDT’s, Pressure, Flow, force, etc…)
  • High Pressure Proof Testing
Welding Stations

  • Laser
  • Ultrasonic
  • Resistance
  • Friction
  • Plasma
  • MIG
  • Gas Fill and Resistance Weld
Fastening

  • Press to Force and/or Distance
  • Nutrunners
  • Orbital Forming
  • Adhesive
  • Heat Staking
  • Press with Preload and Rotary Compensation
  • Bolt and Screw Driving
Product Identification

  • Laser, Inkjet, Impact Marking
  • Barcode
  • 2D Matrix
  • RFID Systems
  • Barcode Labeling
  • Traceability